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Background

Palm oil plantation is presently covering millions of hectares across Malaysia, Indonesia and Thailand and is becoming the world’s number one fruit crop (http://news.mongabay.com). In 2006, Malaysian agricultural exports rose to about US$12.9 billion with palm oil contributing to 51.4% of total agricultural exports. While oil palm plantation is an important economic activity in these countries, it also generates a significant amount of pollutants to the environment.  It is estimated that for every tonnes of crude palm oil produced, about 2.5 to 3.5 tonnes of palm oil mill effluent (POME) is generated. Furthermore, the effluent is characterized by high temperature (i.e. 80 to 90oC), acidic (i.e. pH 3.8 to 4.5) and contains very high concentration of biodegradable organic matter with COD of 40,000 to 50,000 mg L-1 and BOD of 20,000 to 30,000 mg L-1.  Hence, it is vital that the effluent is properly treated in order to protect the environment.

Project Objectives

The aim of this project is develop a pilot scale prototype of hybrid biological processes for treatment of POME as well as recovery of valuable resources from it.

In specific, the objectives are as follows:-
  • to design and develop a pilot scale prototype of biological processes;
  • to establish design specifications;
  • to evaluate the effectiveness of the system to degrade biodegradable organics and nutrients, and to remove inert materials to comply with the regulatory requirements;
  • to determine the hydraulic (biofouling-related parameters) and operating performance of the pilot plant; and
  • to optimize the recovery of PHA and methane gas production from the bioprocess.

The pilot scale prototype consists of three-stage hybrid system: - anaerobic, anoxic, and aerobic process treatments, followed by several treatments for polishing. Raw POME will be used as influent.

The outputs of the system will be:
  • high quality water suitable for reuse in production plant, or for irrigation purposes
  • sludge containing high content of PHA, and
  • methane gas, which can be converted to energy.